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Use Of Rotation To Suppress Thermosolutal Convection In Directionally Solidified Binary Alloys by Arne Jacob Pearlstein
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1NASA Technical Reports Server (NTRS) 19940032304: Use Of Rotation To Suppress Thermosolutal Convection In Directionally Solidified Binary Alloys
By NASA Technical Reports Server (NTRS)
Effects of rotation on onset of convection during plane-front directional solidification of Pb-Sn and the pseudobinary system mercury cadmium telluride (Hg(1-x)Cd(x)Te), and on dendritic solidification of Pb-Sn have been studied by means of linear stability analysis. Incorporating Coriolis and centrifugal accelerations into the momentum equation of Coriell et al., we find that under realistic processing conditions, a large degree of stabilization can be achieved using modest rotation rates for both Pb-Sn and mercury cadmium telluride. At a growth velocity of 5 micron/sec and nominal liquid-side temperature gradient of 200 K/cm in Pb-Sn, rotation at 500 rpm results in a hundredfold increase in the critical Sn concentration. Large increases in the maximum allowable growth velocity at fixed melt composition are also attainable with modest rotation rates. The effect is amplified under conditions of reduced gravitational acceleration. For Hg(1-x)Cd(x)Te, we have also studied the nonrotating case. The key differences are due to the existence of a composition range for Hg(1-x)Cd(x)Te in which the melt density has a local maximum as a function of temperature. When the melt solidifies by cooling from below, the liquid density may initially increase with distance above the interface, before ultimately decreasing as the melt temperature increases above the value at which the local density maximum occurs. In contrast to the Pb-Sn case where density depends monotonically on temperature and composition, for Hg(1-x)Cd(x)Te there exists a critical value of the growth velocity above which plane-front solidification is unstable for all bulk CdTe mole fractions. Again, rotation leads to significant inhibition of onset. We identify the predicted stabilization with the Taylor-Proudman mechanism by which rotation inhibits thermal convection in a single-component fluid heated from below. In a binary liquid undergoing solidification, rotation inhibits the onset of buoyancy-driven convection, and has no effect on the short-wavelength morphological instability. At large growth velocities, the plane-front interface between liquid and solid becomes unstable with respect to a morphological instability and solidification occurs dendritically, with a mushy zone of dendrites and interdendritic fluid separating the solid from the melt. For the Pb-Sn system, rotation substantially suppresses the onset of convection in the mushy zone and in the overlying liquid, holding open the promise that rotation can suppress freckling and other macrosegregation defects.
“NASA Technical Reports Server (NTRS) 19940032304: Use Of Rotation To Suppress Thermosolutal Convection In Directionally Solidified Binary Alloys” Metadata:
- Title: ➤ NASA Technical Reports Server (NTRS) 19940032304: Use Of Rotation To Suppress Thermosolutal Convection In Directionally Solidified Binary Alloys
- Author: ➤ NASA Technical Reports Server (NTRS)
- Language: English
“NASA Technical Reports Server (NTRS) 19940032304: Use Of Rotation To Suppress Thermosolutal Convection In Directionally Solidified Binary Alloys” Subjects and Themes:
- Subjects: ➤ NASA Technical Reports Server (NTRS) - BINARY ALLOYS - DIRECTIONAL SOLIDIFICATION (CRYSTALS) - FREE CONVECTION - LEAD ALLOYS - MERCURY CADMIUM TELLURIDES - ROTATING LIQUIDS - TIN ALLOYS - BUOYANCY - CENTRIFUGAL FORCE - CORIOLIS EFFECT - LIQUID-SOLID INTERFACES - MELTS (CRYSTAL GROWTH) - TEMPERATURE GRADIENTS - Pearlstein, Arne J.
Edition Identifiers:
- Internet Archive ID: NASA_NTRS_Archive_19940032304
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