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Introduction.  The paper considers the creation and application of digital twins at various stages of the life cycle of mobile transport and transshipment rope complexes (mobile ropeways), the equipment of which is mounted on the basis of wheeled or tracked chassis of high load capacity. The work objective is to improve safety in using such transport systems based on real-time forecasting of potential failures. This will prevent the occurrence of emergencies in a timely manner. Materials and Methods.  The structure of the digital twin of the mobile transport and transshipment rope complex is proposed. Approaches to the analysis of ongoing work processes in order to prevent accidents have been developed. They are based on simulation modeling of the system dynamics using new complex mathematical models built through the system approach. Results.  The developed method was tested on a large-scale layout of a mobile transport and transshipment rope complex created by 3D printing methods. A mathematical model of this system was developed; it was used to construct a digital double of the experimental model. The possibility of predicting failures in the layout is shown experimentally through the example of a rope slipping case. To do this, the actual value of the load suspension point coordinate obtained through the video stream processing method was compared to the predicted value calculated using a digital twin. Discussion and Conclusions.  The research results provide the creation of an industrial digital twin of a mobile transport and transshipment rope complex mounted on cross-country wheeled chassis.